Vehicle Owner

Member ID: Rusker

Location: Aberdeen/Olympia, WA

Vehicle Info

1990 Nissan 240SX

Bragging Rights

  • 1/4 Mile0 sec @ -1 mph
  • 0-600sec
  • Top Speed-1mph
  • HP-1
  • Weight-1lbs

Major Upgrades

  • turbo
  • nitrous
  • bore increase
  • port and polish
  • supercharger
  • extrude honed
  • stroke increase
  • engine swap

Ratings

    • Currently 2.8/5 Stars.

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Last updated: Jul 19, 2005

Hits: 19,315

Henry’s Nissan 240SX
“Redtop SR20 Swap Project”

  • Currently 2.8 /5 Stars.
40 guestbook comments

Battery Tray Removal

The ugliest part of the engine bay has got to be the rusted battery tray. I won't need the tray anymore because I'll be installing a FMIC kit, and moving the battery to the truck for a better weight distribution.

This is will give you a general idea on how I went about doing this...

Here is the battery tray, or whats left of it.

Rusker's 1990 Nissan 240SX

Using a cheap grinder I had laying around, I started by cutting off the end piece.
Rusker's 1990 Nissan 240SXRusker's 1990 Nissan 240SX

I then cut the tray into smaller sections. This will make it easier by working on smaller pieces, rather than try to pull the entire tray off in one whole piece.

Rusker's 1990 Nissan 240SX

I then took a cordless drill, and drilled out the spot welds the best I could. Here is a diagram I made for a buddy who was doing the same thing. I numbered just about all the spots welds that is holding the tray in place. Some of these will easily break free, but some will need to be drilled.

Rusker's 1990 Nissan 240SX

This is what was found when the last piece was pulled. I used the grinder to clean up any of the sharp edges left behind.

Rusker's 1990 Nissan 240SX

This is what was left of the tray...

Rusker's 1990 Nissan 240SX

After a few minutes of cleaning up the area, it already looked 100% better. I had to cut out an odd shaped hole to remove any additional rust caused by the tray. This hole will be fixed when I figure out where the IC piping will need to be.

Rusker's 1990 Nissan 240SX

After I completely sanded the area and cleaned it up, I put down a few coats of primer. I bought some paint that almost matched the OEM Ivory White my car has, so I used this area to test the color. The color is pretty close, so the next step is doing the entire engine bay.

Rusker's 1990 Nissan 240SX

Guestbook

Displaying entries 1-5 of 40

240sx1991  

Posted by: 240sx1991

09/12/2007 03:57PM

thanks for the help with the battery tray removal...your page is the only thing i could find and i've been searching forever. Good Luck with the SR20...!

SlidingRPS13  

Posted by: SlidingRPS13

02/14/2007 02:20PM

Wow very nicely done. I beleave I saw your thread on the build up on NICO maybe? Anyway, check out my 240, not quite as far along as you are. Ran out of money early in the project, then got hurt.

Fballwr891  

Posted by: Fballwr891

02/06/2007 09:33PM

Nice project so far man, looks like you're keeping it real clean. Now get that SR in there and join the club!!! hahah

hellaqwik29  

Posted by: hellaqwik29

12/19/2005 11:37PM

sweet job so far, doing the swap soon?

jsta240  

Posted by: jsta240

10/28/2005 06:19AM

good loooking progress man thanks for stoping by my page those parts are gonna rock it out

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Vehicle Owner

Member ID: Rusker

Location: Aberdeen/Olympia, WA