Vehicle Owner

Member ID: TurboStitchCW

Location: Beale AFB, CA

Vehicle Info

2003 Chevrolet Cavalier

Bragging Rights

  • 1/4 Mile16.5 sec @ 86 mph
  • 0-600sec
  • Top Speed108mph
  • HP165
  • Weight-1lbs

Major Upgrades

  • turbo
  • nitrous
  • bore increase
  • port and polish
  • supercharger
  • extrude honed
  • stroke increase
  • engine swap

Ratings

    • Currently 3.7/5 Stars.
    • Currently 3.3/5 Stars.
    • Currently 3.5/5 Stars.
    • Currently 3.2/5 Stars.
    • Currently 3.3/5 Stars.

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Last updated: Jan 19, 2008

Hits: 19,373

CW’s Chevrolet Cavalier
“Stitch”

  • Currently 3.6846153846153 /5 Stars.
117 guestbook comments

Page 1: Latest Mods
Page 2: Mod pics and descriptions
Page 3: Random Car Pics
Page 4: Current and future mod list
Page 5: (Write up) Hood Pin Installation
Page 6: (Write up) Beryllium Copper Ignition Spring Installation
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Obviously, the first couple of things you have to do is take off the black plastic radiator cover thing and the headlights and set them aside (I just set them in the engine bay without unhooking them).

I put them through the hole that was the closest to the hood bumper thing.
Passenger's side:
TurboStitchCW's 2003 Chevrolet Cavalier
TurboStitchCW's 2003 Chevrolet Cavalier
Driver's side:
TurboStitchCW's 2003 Chevrolet Cavalier
TurboStitchCW's 2003 Chevrolet Cavalier

Here's how to modify the headlights for '95 to '02 models:
Passenger's side:
TurboStitchCW's 2003 Chevrolet Cavalier
TurboStitchCW's 2003 Chevrolet Cavalier

I didn't have a drill at the time, so I literally had to chisel a hole for the bottom of the hood pin to go through.
Passenger's side:
TurboStitchCW's 2003 Chevrolet Cavalier
Driver's side:
TurboStitchCW's 2003 Chevrolet Cavalier

Here's the placement under the hood:
TurboStitchCW's 2003 Chevrolet Cavalier

What I did to drill (I only had a small dremel) was...

Step 1: color the top of the pin with a pencil. I prefer a pencil or maybe even white out (something that transfers).

Step 2: close the hood gently to where it rests on top of the pins

Step 3: shake it enough to where the pencil transfers onto the bottom of the hood.

Step 4: open the hood back up

Step 5: drill carefully!!! Be careful that you don't use a drill bit that is too big because then you'll be able to see a hole protruding out from the bottom of the pin lock (once it's finished). On my hood there was a fiberglass underside, an open space, and then the carbon fiber. Drill through the fiberglass from the underside

Step 6: re-color the tops of the pins and repeat step 1 - 5 but this time, drill through the carbon fiber from the underside. The whole time, making sure the pins will go through the holes. If they don't, adjust your drilling accordingly. I had to do that a few times to get it perfect.

Step 7: Make sure the hood closes all the way with the tops of the pins protruding through the hood.

Step 8: Before you pull off the protective layer on the adhesive backing on the pin locks, test fit them. If the pins are too low or too high, adjust them accordingly under the hood.

Step 9: Once, you get them to fit right, pull them off and THEN you can pull the protective layer on the adhesive backing, and stick it to the hood in the desired location and orientation.

Step 10: Screw the pin locks down and you're done!!

Step 11: Shave a spot for the pins in the plastic radiator cover (so that you can put it back on)
Both sides like this:
TurboStitchCW's 2003 Chevrolet Cavalier

Close the hood, stand back and admire your work!
(oh, and take some pictures)

This is what the final product looked like for me:
TurboStitchCW's 2003 Chevrolet Cavalier
TurboStitchCW's 2003 Chevrolet Cavalier
TurboStitchCW's 2003 Chevrolet Cavalier

Here's what it looked like for Misnblu's 1997 Cavalier:
TurboStitchCW's 2003 Chevrolet Cavalier
TurboStitchCW's 2003 Chevrolet Cavalier

Special thanks to Misnblu for allowing me to use some of the pics from his installation!
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Page 1: Latest Mods
Page 2: Mod pics and descriptions
Page 3: Random Car Pics
Page 4: Current and future mod list
Page 5: (Write up) Hood Pin Installation
Page 6: (Write up) Beryllium Copper Ignition Spring Installation

Guestbook

Displaying entries 1-5 of 117

lakerfan49  

Posted by: lakerfan49

09/11/2009 03:29PM

i just got the same pillars did u just peel the tape off and apply it over the stock pillars?

Bizzair  

Posted by: Bizzair

06/29/2009 06:46AM

nice cav man!!! love the interior! What did you use to paint the top peice black?

ryanhiggins  

Posted by: ryanhiggins

11/12/2008 09:33PM

hey man did u have a hard time getting the new tail lights on??? really need to know. Cuz my center piece wont fit right.

aka_swoll  

Posted by: aka_swoll

11/07/2008 08:31AM

well wutever works right?thanks for the help!!keep up the great work,o yeah if u happen to find some projector head lights for less than 600 hundred dollars,ill be right here waiting haha

aka_swoll  

Posted by: aka_swoll

11/05/2008 08:04PM

bro how did u get ur license plate so bright?i used LEDs as well but the angle is wrong for the led to shine so bright,wut did u do if u dont mind me askin?

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Vehicle Owner

Member ID: TurboStitchCW

Location: Beale AFB, CA