Adding clear lenses

Tools & Material
1. 11 watt-12V, garden flood lights- found either in electrical or gardening
2. JB Quick weld
3. Tin shears
4. Scissors

Procedure
1. Remove headlight from car and open (Described in LED write-up see page 2)

2. Remove chrome turn signal/parking light shroud from chrome portion of headlight housing.

3. Use the shroud as a pattern & trace the lower round portion onto a piece of cardboard, then cut out tracing.
4. Use the circle and trace about 1/3 onto the edge of cardboard and cut out.

5. Place shroud into semi-circle cutout, then trace upper part of shroud onto cardboard and cut out. FIG 1

6. Remove plastic lenses from floodlight; this can be done by working around the lens and plying it off with a flathead screwdriver. The plastic is rather soft so don�t worry about cracking lens.

7. Center circular pattern on lens & use a marker to trace onto lens. FIG 2

8. Use Tin shears to cut on the outside of tracing. FIG 3

9. Fit lens into shroud, use a pair of scissors to trim to size, when finished the lens should sit tight on the inside lip of shroud.

10 place shroud on flat surface and rotate lens until the lines are perpendicular (@90 degrees) to the surface it is sitting on. FIG 4

11. Place cardboard cutout into upper portion, and use a straightedge to transfer one of the lines of the lens onto the cutout. FIG 5 (side a)

12 Transfer the line onto the opposite side of cutout.

13. Place cutout on inside of lens so the transferred line is visible, and even with the lines of the lens. FIG 6 (side b)

14 Once in position trace and cutout.

15. Place in shroud and trim as necessary

16. Once you are satisfied with, size and position of lens use small drops of JB quick weld to secure. Apply in small amounts in areas where it will not be visible from outside.FIG 7.

17. If you accidentally get JB weld in a visible area wait until it cures a bit before removing, or else it will be made worse and smear.

18.When finished lines of both lenses should be even. FIG 8

18. Reassemble and mount headlight
19. Done

Page 2 - How to replace LEDs in Halo's for 2000-2004 Maxima projector headlights.

PAGE 3-How to make D2S bulb holder on MDX projector.

PAGE 4 -How to retrofit MDX projector into 2000-2004 Maxima projector headlights.

Page 6 - MDX projector adjustmet (washer mod).

Page 7 - Pics of my car all fooked up.