Vehicle Owner

Member ID: MattStang5

Location: Elmira, NY

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Vehicle Info

2004 Saturn ION

Bragging Rights

  • 1/4 Mile0 sec @ -1 mph
  • 0-600sec
  • Top Speed-1mph
  • HP-1
  • Weight-1lbs

Major Upgrades

  • turbo
  • nitrous
  • bore increase
  • port and polish
  • supercharger
  • extrude honed
  • stroke increase
  • engine swap

Modifications

Performance Parts

Interior

  • Recaro Seats 

Exterior Styling

  • SYLVANIA Lighting 
  • Dunlop Tires 

Car Audio & Video

  • Alpine Security 

Ratings

    • Currently 3.4/5 Stars.
    • Currently 3.3/5 Stars.
    • Currently 3.2/5 Stars.

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Last updated: Apr 25, 2009

Hits: 3,743

Matty’s Saturn ION
“Blueline”

  • Currently 3.35 /5 Stars.
14 guestbook comments

As promised, she didn�t stay stock for long:

The first thing I decided to do is add custom made lower grills. The point was to get rid of the stupid fake plastic side grills for more air flow while also adding some protection to the radiator via grilling the gapping hole in the center of the airdam.

Here is a picture of the stock setup:
MattStang5's 2004 Saturn ION

I took out the entire black plastic piece and cut out the two side grills using a jig saw. I then painted the housing with black fusion plastic paint to hide any marks of the saw blade. Next I drilled really small holes spaced about a half inch all the way around all three openings. I used these to zip-tie the wire mesh in a sewing pattern to the plastic piece. Sounds Jerry rigged, but trust me its very secure, and in no way visible when done. Conclusion: A trip to Lowe�s to pick up the black fusion, zip ties, & aluminum gutter guard, about $15, and a half hour made for a vast improvement I think.

MattStang5's 2004 Saturn ION
MattStang5's 2004 Saturn ION

All Done and back on, Looks much better:
MattStang5's 2004 Saturn ION
Also painted Saturn badge blue to blend in with car more

Next, after a decent amount of hard driving and with intentions of doing autocrosses in the future I decided on upgrading the stock brakes. I replaced the Stock rotors with zinc coated cross drilled and slotted rotors for better cooling. I also upgraded the pads. Additionally, I decided to take the calipers off, disassemble, clean, and paint them to match the car. I also painted on the word "redline" in the spirit of baer after market bakes (some day).

Here is a before picture of the rusty worn rotors and stock calipers:
MattStang5's 2004 Saturn ION

Freshly cleaned & VHT painted calipers with "Redline" stenciled, and the shinny new C/D&S rotors:

Front
MattStang5's 2004 Saturn ION
Rear
MattStang5's 2004 Saturn ION

Completed Brake Work:
MattStang5's 2004 Saturn ION

Had some extra money lying around and decided to start moding the redline again.

Concentration on getting a little bit more out of her by making her breath better:

After thinking about mocking up a custom intake system, I decided to just go with the K&N as the fit in the engine compartment is so tight there really is no other route to take. Plus the K&N keeps the MAFS in its� oem spot, mounted at the same angle and depth. The install was pretty simple, just much tighter then anything I�ve delt with on my Mustang except maybe header clearance.

Here is the stock restrictive system:
MattStang5's 2004 Saturn ION

Here is the K&N awaiting install:
MattStang5's 2004 Saturn ION
WOW, the sound from the supercharger on 2k-5k pull is awesome!!!
Some trouble with throwing SES lights once in while, but for the most part worth it

MattStang5's 2004 Saturn ION
Notice the ironic Ford themed garage, I did say I was a Mustangs diehard didn�t I�

Keeping with the breathing better idea, decided to do an exhaust. Came across Magnaflow�s original prototype of their 2.5� cat back Redline system on ebay. Since it was their original mock up system, it was at a lower price then anything else I�d seen so decided to go for it. Thing fits like a glove. It is a little louder then antcipated, but will address that later on.

Old restrictive exhaust:
MattStang5's 2004 Saturn ION

MattStang5's 2004 Saturn ION
New system:
MattStang5's 2004 Saturn ION

MattStang5's 2004 Saturn ION
Nice Fit

MattStang5's 2004 Saturn ION
Tips a little big for my taste

If you�re a Redline fanatic, you probably noticed in the last picture the red spring aren�t stock. Thats right, the next mod was a set of sprint 2� lowering springs.

MattStang5's 2004 Saturn ION
MattStang5's 2004 Saturn ION
The backs were cake

MattStang5's 2004 Saturn ION
The fronts took the better part of an afternoon with a lot of frustration. Then took her to get an alignment and check things over. Ride is much firmer but not unbearable. Can feel slight driveline vibration sometimes during certain short radius turns at slow speed, no buckling, but I wouldn�t go any lower�

Overall, I think it looks 1000 times better at new ride height
MattStang5's 2004 Saturn ION

Notice I put blue vinyl on the corners to blend them more with the body. Matches pretty well, but will most likely paint in the future because of the little DOT approved letters and part numbers on the lens makes the vinyl not quite right up close and in person.

MattStang5's 2004 Saturn ION

I�ll leave you with the view most people get.

Many More Mods to come I Promise�
Check out the next page for some more goodies

Contents:

Pg1: Intro & Stock Pictures
Pg2: Intake, Exhaust, Brakes, & Springs
pg3: Pulley, Injectors, HPT, & Dyno
pg4: Rims, Hood, Spoilers, & Tint

Guestbook Ratings

Displaying entries 1-5 of 14

tbandit420  

Posted by: tbandit420

10/31/2009 12:11AM

sweet redline check mine out wat u think be sure to rate

_VeTeX_  

Posted by: _VeTeX_

10/22/2009 04:25PM

Love your Redline. Where did you get the front lip spoiler from? You should check my Ion out when you get a chance

cobaltdriver07  

Posted by: cobaltdriver07

07/14/2009 04:58PM

nice ookin ion man you did a really good job with the lip kit and hood and all i havent seen any ion body kits that really look nice on them but the way you did yours hit it right on the button deffinately a good look for the car great work man five stars. come by my ride page and tell me what you think of it so far.

SuperSaturn06  

Posted by: SuperSaturn06

04/25/2009 05:41PM

Another Redline owner. Nice. Get to modding. Check mine out.

cobaltss007  

Posted by: cobaltss007

07/28/2008 06:15AM

nice looks like a good race between us.....

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Vehicle Owner

Member ID: MattStang5

Location: Elmira, NY