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ENGINE PERFORMANCE
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Well before I get into what has been done to the car, let me answer the most common question & comment about RAIF' power plant.... Why the V-6, and not a V-8...!
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The biggest reason...
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The car has been a daily driver and has to get me to work everyday!!!!
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The rest....
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In the begining, the mechanical end was beyond my reach. This is why the v-6 remained through the early trials & tribulations. I refused to pay someone else to do a v-8 swap. Due to both the expence and the lack of hands on experience that would give me! I wanted to learn & do the swap myself & w/ the $ saved, I could turn around & put extra $ into performance & have a 500+ hp motor.
Then, once I met Joe, a v-8 was now in my reach, but the car was still my DAILY DRIVER. Realistically I had to think... the time the car would need to be down to PROPERLY perform V-8 swap was not available. We are talking new engine, new ECM, and making sure the thing would pass emissions, all while still getting me to work everyday. UH, NOPE, not really feasable! So it would take a lot of time, some real planning, and a good bit of $ to do a v-8 swap on this car at this time. Then I got to thinking....you see V-8s all over at shows... tune ports, LT1s, & now LS1s... I want something that stands out, which means if a swap happens, it will be to a Grand National or Turbo TA 3.8 Turbo motor! But that itself will still require tons of time and its not like these motors are cheap!
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Moving on to what has been done...
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First let me note...
It was not easy doing any performance mods for the v-6, as the aftermarket options are limited on the performance end. There is no researched perfect combo like there are for v-8 cars. Or at least, what was out there, only resulted in so-so gains. Hence peoples' reluctance to even try anything more. They feel it is a waste of time. So our performance combo was formed by trial and error and a lot of time doing the modifications by hand ourselves. Alot of hunch playing was used. Most of it was taking everything a step or steps further then most would recommend or have tried on TGO and other message boards.
NONE of this work was done at shops!!! The shops wanted too much and most said that engine was not worth the effort and refused. Joe was more then capable and willing, so he and I tackled the upgrades over the weekends.
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BASIC UPGRADES
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We accomplished what upgrades we could on the 2.8, while still keeping it drivable. Most were simply replacing what was old and worn out with new upgraded versions. Joe and I did the typical mods you would find on any V-8 (cam, headers, ported & polished intake & heads,...and other goodies) Then we seemed to hit a wall with the 2.8. Nothing we did seemed to matter.
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3.4L V-6
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Close to giving up, we thought about the 3.4L block swap. See the 3.4 is to the 2.8, like the 350 is to the 305. Same family of engine, so you can use all your accessories and top end on the larger block. As it turned out there was an internal balancing problem with my 2.8, due to a shotty dealership rebuild. So, I opted for an upgrade to a 50,000 mile 3.4 V-6 out of a 95 Camaro. This really woke up the car and it allowed the whole thing to be a simple weekend swap, retaining all my original wiring and accessories.
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EXHAUST
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Originally, the factory set up the 2.8 cars with 2.25 inch exhaust. So I got to thinking once I got the 3.4... I had a 2.5in Flowmaster installed with a high capacity 2.5 inch catalytic convertor and 2.5 inch cut out, but the rest was 2.25. The 3.4s stock got 2.5 inch systems, and alot of stock 3.4 guys upgrade to cast off v-8 2.75 systems. They all have gains and no problems with the exhaust being too unrestrictive. So I'm thinking my 3.4 is modified, bet I could go larger still. After some research on the Dyno, & thanks to the cut out, we found my non-mandrel bent 2.25 inch exhaust system was infact too restrictive!
So we tweaked it... I upgraded to my idea of a 3in mandrel bent system! The combo gave RAIF a deeper, louder grumble. At idle, with the exhaust & the nice lopey cam, he sounded like a V-8, especially with the cut out open!
The layout is this... PF&E headers to a custom 2.5 to 3in y-pipe flowing to a 3in Flowtech cut out...then you move to the 3in Magnaflow high flow catalytic convertor, which joins the Flowmaster American Thunder series 3in madrel bent cat back system...topped of with dual 2.5 inch custom madrel bent quad exhaust tips! And to let you know... there was a significant gain performance wise... to the tune of: 15hp and 18TQ at the wheels!
Now the real tune!
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Here is Raif reving up with my full mandrel bent 3in exhaust system closed. Cat back is a 3in Flowmaster American Thunder system.
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Here is Raif, 3.4L v-6, idling with the madrel bent 3in exhaust closed.
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Here is Raif, 3.4L v-6, idling as I open the cut of my 3in exhaust on camera. You can really hear the difference!
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RAIF Idling with cut out open
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Raif reving up with the cut out open
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INTAKE & HEADS
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So the next step was to tackle the engine's airflow restriction in a couple of different ways. People know that if you swap a 305 block for a 350, you swap to the 350 heads and intake because they have larger capacity ports and flow more air. Well GM did not do this for the 3.4. You have the same heads as the 2.8, and the 3.4 intake, even though redesigned, is still a top the same 2.8 runners. It does not look to be any better flowing, nor is the TB any bigger I believe.
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TRULEO INTAKE
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So a new custom intake was the answer for me! www.truleo.com. Its larger for more air capacity, has runners with less sharp bents and turns, and has longer runners to keep the torque! The intake has been topped off w/ a 65mm Ford throttle body! Here are some pics of that new intake installed. The gains were, with a very bad tune... 40 ft lbs of TQ! Yeah!




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This is footage of the newly installed Truleo intake (made for 3.4, 3.1 & 2.8L v-6s) as the car is idling and you can hear the air being sucked in the filter by the larger capacity intake manifold. Engine is a 3.4L v-6
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PORTING
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The larger fuel pump is currently going in along with new fully ported heads and lower intake manifold. I was originally going to further the original head port job, but the heads were found to be cracked by the machine shop. So I poored in 17 hours to port new ones and take them further then before. To mach this I took the lower intake and took its porting even further. Pics will be posted on my performance site soon! The heads got a multi angle valve job and good milling to raise compression slighty. 1.6 roller tip rockers are going in! The spring seats had to be machined and new seats installed for the beefier dual coil springs. We opted against the larger valves for now...time being a big issue!
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FUTURE PLANS
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Chips are on the way from Truleo to straighten out the tune!
Speed density with a whole new computer is in the future...make it easier to tune with the eventual turbo looming in my future!
For now we plan to keep the 3.4, but take it further as far as modifications go. If the 3.4 does not respond well enough, then we will go with the fore mentioned a 3.8 turbo motor.
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I'm sure you are curious about our Track times & Dyno results... to be updated shortly!
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NOTE:
STOCK 3.4 FLYWHEEL NUMBERS ARE:
HP: 160
TQ: 200
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DYNO
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DYNOLAB:, GA. (May 26, 2005)
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This was after installing the new exhaust�still working out bugs on the engine, like fuel and timing�
Now with both the cut out open and closed I got the same result! This means finally the exhaust is flowing how it should be. In a properly sized exhaust, you should see no difference with the cut out open versus closed except for the sound!
So here are the results!

The graph is comparing my best pull with the cut out closed with the old crimp bent 2.25in system!
Max Power = 141.3 @ rear wheels (+20%) = 169.56hp @ the fly wheel
Max Torque = 221.3 @ rear wheels (+20%) = 265.56ft-lbs @ the fly wheel
This puts me at 9hp over stock 3.4 numbers...granted my heads are 160,000 miles w/o a valve job!
My torque is 65.56 over stock 3.4 numbers!
My gains with the 3inch exhaust...
Horsepower gains...15.4HP
Torque gains...18.2ft/lbs
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DYNOLAB:, GA. (Dec. 15, 2005)
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This was after installing the new TRULEO intake... still working out bugs like the tune!!!! The Air/fuel ratio is way off!
So here are the results!
Air/Fuel

The Air/Fuel ratio is HORRIBLE!!! It should be around 13! The Dyno guy said this being so far off will kill my HP and cause my TQ curve to fall off prematurly. He expects massive gains with the right tune! A valve job with help with the HP as well.
Dyno

Max Power = 143.0 @ rear wheels (+20%) = 171.60hp @ the fly wheel
Max Torque = 258.1 @ rear wheels (+20%) = 309.72ft-lbs @ the fly wheel
This puts me at 11hp over stock 3.4 numbers...granted my heads are 160,000 miles w/o a valve job and the tune is so far off! I expect this number to sky rocket with the tune and heads right!
My torque is 109.72ft/lbs over stock 3.4 numbers! There you go!!!
My gains with the TRULEO Intake...
Horsepower gains...2HP (Low due to the Air/Fuel being so bad)
Torque gains...36ft/lbs (Curve should hold longer with the tune better)
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This is my 3.4L v-6 hitting it hard on the dyno and rolling into an idle...showing off that new 3in exhaust sound coupled with the new Truleo intake!
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TRACK TIMES
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As for track times... I even tried drag radials, but car is still spinning off the line. This was due from what we can figure to the way the car is set up, for handling. We even took off the sway bar... The larger sway bars and lowered suspension make it hard for this car to sit and launch! Having a 3.73 non posi rear does not help! Plus the car weighs a ton! Though after a diet he lost 200#s for the track! I also bought a coil over kit, with tubular k-member (going in now). I hope to get some springs I can swap to for drag racing that will allow the car to transfer its weight better. Battery relocation to the rear is also on the menu. The above mods should result in approx 100Lbs of additional weight off the frt end! The next plan is to get a Spohn TQ arm to help realign the suspension geometry. All of which wil help with the power expended where it needs to be... into forward motion!
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1/4 MILE
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16.7s with no traction, no programming, & a heavy car with Autocross style suspension! This was with the old heads, intake, & heavy frt end! Car has not been on the track yet with the newest mods...
Best time and speed... 16.7 @ 81mph
Reation time sux! LOL!

Best reaction time...

Another 16.7...

Well, we are not done...just check out my performance site!
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v v ENGINE PERFORMANCE MODIFICATIONS LIST WITH LINKS TO MORE DETAILED INFORMATION! v v
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ENGINE PERFORMANCE MODIFICATIONS :
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Engine swap: 1995 Camaro 3.4L V-6
SunCoast Ram Air Box
K & N Air Filter
MAF sensor screen removed
Throttle Body coolant bypass
EGR System eliminated
19lb Ford fuel injectors
Holley Adjustable Fuel Pressure Regulator
MSD Dual Connector Coil
Accel distributor cap and rotor button painted red with brass contacts
Taylor Spiro Pro 8mm Wires
AC DELCO Rapid-fire plugs
MSD Box
Distributor blueprinted
Custom Truleo Intake
65mm Ford Throttle body
Extreme ported & polished: Lower runners (Intake Base), & heads.
Comp Cams 1.6 Roller tip rocker arms
Comp Cams 986-16 Springs
Multi Angle Valve Job
Reed Cam: TM276/282H12A2 (223/228 w/ 471/480 lift on 112 int C/L is 108)
Comp Cams timing chain set & lifters
Sneaky Pete NOS system
ASP Underdrive crank pulley
PF&E 304 stainless headers
Custom 2.5 to 3in y-pipe (All exhaust Mandrel Bent)
Flowtech 3 in. cutout
Magnaflow 3in. high flow catalytic converter
3in Flowmaster American Thunder mandrel bent catback system
Custom dual 2.5 in outlet pipes w/ 4 square tips
Chrome Spectre valve cover breather filter
160 degree thermostat w/ Hypertech fan switch
Aluminum 4th Gen Driveshaft
1994 4th Gen Torque Arm
TransGo shift kit
Neal Racing Transmissions 2800 stall converter
TCI transmission cooler w/ Earl�s �6 AN fittings and stainless braided lines
Neal Racing Transmissions Performance 700r4 rebuild with all the goodies
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Link to my performance site!
v v Links to more information on my performance modifications on my dedicated performance site! v v
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01 Site Overview
02 Most Current Dyno and Track run
03 Early Cold Air Induction System
04 2001 Modifications
05 2001 Track Times
06 2002 Modifications
07 2002 Dyno & Track Times
08 2002 Fall Modifications
09 2002 Fall Dyno & Track Times
10 2003 Distributor rebuild
11 2003 Transgo Shift Kit & Stall Converter
12 2003 May Dyno
13 2003 3.4L Engine Swap
14 2003 3.73 Disc Rearend Swap
15 2003 December Dyno
16 2004 Cutout & PF&E Headers
17 2004 Dyno
18 2004 / 2005 Transmission
19 2005 3in Mandrel Bent Exhaust & Dyno Results
20 2005 Truleo Intake, 65mm Ford Throttle body, Stock, & Disassembly Pictures
21 2005 Truleo Intake, Ford TB, & Fuel Rail Installation
22 2005 Truleo Intake & Ford TB Vacuum Line Routing
23 2005 Truleo Intake & Ford TB Custom Linkage Installation
24 2006 MSD Box & New fuel Pump
25 2006 Old Heads: Gasket Match Ported, & General Porting Information
26 2006 New Heads: Extreme Porting
27 2006 New Heads: Multiangle Valve Job, 1.6 Roller Tip Rockers, Beefier Valve springs
28 2006 Lower Runner (Intake Base) Gasket Match Porting
29 2006 Extreme Lower Runner (Intake Base) Porting
30 2006 Dyno Results: Truleo & New Head Combo
31 Future Plans
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RAIF's Picture site!
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LINKS PAGE
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DIRECTORY FOR REDRAIF SITE
01 Home
02 RAIF's History
03 Exterior Modifications
04 Interior Modifications
05 Stereo Modifications
06 Engine Detailing
07 Engine Performance Modifications <<<
08 Handling Modifications
09 Show Standings & Publishings
10 My Club Affiliations
11 A Bit About Me
12 Guestbook comments!
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______________________ * HOME * CONTACT ME * LINKS * SITE MAP * ______________________