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MDF
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Ok! Here I go with the MDF. I used 3/4 inch board that I got from Home Depot. The whole sheet was $21.95! I got out my mask and my scroll saw! The mask because I have heard MDF lets off a toxic fume when it is being cut. You have to wear a resperated mask to protect yourself!
I planned to start with the top and bottom and then figure out how much space there would need to be between for the sides and back! I figured the height was the most critical part of my design, so the top and bottom had to be exact!
I started by cutting the bottom board! Back and forth I went, making small cuts to trim the board down, to get it to fit exact.
Next I cut the top out!
After some measurements, it was time to throw in the back...I had to cut the board on an angle to get it to sit how I wanted it.
Now some boards up front...
Test fitting the top
Here is the contraption so far out of the car...With tons of trimming, I have gotten all the cuts and measurements down as far as a skeleton version. Now I just had to fill it the blank spots!
Measuring and making a pattern for the blank sides was the way to go!
MDF cut and fitted
Now another test fit in the car to be 100% sure...
Time for the last 2 pieces of the puzzle...
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